Product Characteristics
Why Choose Us
Swiss Precision
At AAS Tech, we offer a perfect blend of Swiss precision and innovative design, creating high-performance healds that redefine weaving efficiency. Our patented dual-material technology ensures that every product we deliver is of the highest standard—providing strength, durability, and versatility to meet the demands of modern textile manufacturing.
High Performance Materials
Our healds are constructed from supreme grade engineering plastics, providing consistent molding strength and finish compared to traditional plastics heald in the market at present. These advanced materials ensure that our healds can withstand the rigors of extreme load of high speed weaving without compromising on performance.
Extended Durability
Engineered to endure wear and tear, our healds maintain optimal performance over extended periods. This leads to fewer replacements, reduced maintenance costs, and minimal downtime, thereby offering significant cost savings and a higher return on investment.
Dual-Eye Configuration
Our unique dual eye design, for both flat and wire heald provides extended product lifetime. The design also ensures better weaving finish with multiple eye placement options.
Distinctive Dual-Color Scheme
The distinctive dual-tone design, not only adds elegance but also facilitates easy identification and better organization, thus improves workflow efficiency and minimizes setup errors. The unique look also provides exclusive identity, thus significantly reducing counterfeiting.
UNI Contact Technology
Our UNI Contact Technology ensures a single point of contact for the warp yarn, minimizing friction and stress. This innovation significantly reduces the likelihood of yarn breakage and heald failure. It further enables smooth operations and better finish for the textile products.
Versatile Product Range
We offer an extensive range of plastic flat and wire healds which we love to call as ZWAI for flat healds and Duos for wire healds. Our superior quality products come in single eye and multiple eyes thereby providing precise solutions for a wide array of weaving applications, catering to diverse operational needs with optimal performance and functionality.
Sustainable Practices
Our healds are designed and manufactured for longevity minimizing the need for frequent replacements and reducing environmental impact. Our innovative manufacturing processes take into consideration many steps where the consumption of raw materials, tools and utilities are significantly reduced. Our power is completely renewable energy sourced with the objective to achieve net-zero carbon emissions and advancing towards a net-positive carbon footprint facility.
Technological Integration
We leverage a unique combination of Swedish as well as Swiss technologies, ensuring our products are at the forefront of quality, performance, and innovation.
Benefits of Our Healds
Cost Efficiency
Our healds offer substantial cost savings through their extended product lifetime, positioning them as the most economical choice for loom machines. Their competitive pricing provides excellent value for money, allowing savings to be redirected towards other operational areas, thereby enhancing overall loom performance.
Enhanced Running Efficiency
- Fine Denier Fabric Compatibility: Engineered with dual-eye technology, our plastic healds are optimized for weaving delicate fine denier fabrics. This technology minimizes contact between the loom and the eye, ensuring smoother operation and reduced fabric damage.
- High-Speed Performance: Our healds are designed to excel in high-speed weaving operations. They accommodate the demands of rapid production, significantly reducing production stoppages and thereby enhancing overall operational efficiency.
Extended Longevity
Our plastic healds exhibit superior longevity compared to traditional plastic healds, owing to their superior resistance to wear and tear.
Lightweight Advantages
- Enhanced Speed: The reduced weight of our plastic healds lessens the overall load on loom machines, facilitating increased weaving speed and accelerating the weaving process.
- User-Friendly: Designed for ease of handling and maintenance, our plastic healds contribute to decreased downtime and enhanced operational efficiency.
Improved Working Conditions
Our healds operate quietly, which fosters a quieter work environment that enhances worker concentration and productivity. The technology employed ensures that our healds perform flawlessly under challenging Indian working conditions, including high temperatures.
Comparison: AAS Tech Tubes vs. Market Tubes
| Feature | AAS Tech Tubes 🌟 | Normal Tubes ❌ |
|---|---|---|
|
Material Composition |
Made from 4 advanced materials for durability and flexibility. |
Made from only one material, limiting performance. |
|
Color Variants |
Available in 4 distinct colors for easy identification. |
Only one standard color, making differentiation difficult. |
|
ATDT Technology |
Optimized for ATDT technology, ensuring seamless compatibility with AAS Healds. |
No ATDT support, leading to inefficiencies. |
|
Ease of Yarn Identification |
Color-coded design helps in quickly identifying and passing yarn. |
Difficult to locate yarn, leading to slower setup. |
|
Harness Holding Strength |
Firmly grips the harness, preventing it from slipping out of the heald. Acts as a perfect binder. |
Loose grip, causing the harness to slip, leading to machine stops and quality issues. |
|
Durability |
Highly resistant to wear and tear, maintaining shape and function over time. |
Wears off quickly, requiring frequent replacements. |
|
Longevity & Warranty |
Guaranteed 3-year warranty, ensuring long-term reliability. |
Short lifespan, deteriorates within months of use. |
|
Market Differentiation |
Patented technology exclusive to AAS Tech, ensuring superior performance. |
Generic design, available everywhere with no major advantages. |
Comparison: AAS Tech Springs vs. Market Springs
| Feature | AAS Tech Springs 🌟 | Normal Springs ❌ |
|---|---|---|
|
Material Composition |
100% Original Stainless Steel (SS) – No rust, no degradation. |
Mild Steel (MS) with SS coating – Coating wears off, leading to rust. |
|
Durability & Lifespan |
Extremely long-lasting, maintains strength for years. |
Weakens over time, MS core gets exposed and corrodes. |
|
Design & Engineering |
Completely redesigned for better elasticity and consistent performance. |
Old traditional design, not optimised for modern weaving. |
|
Spring Retention Strength |
Superior tension holding capacity, maintains consistent force. |
Loses tension quickly, reducing performance. |
|
Performance in Harsh Conditions |
Works in high humidity and extreme conditions without rusting. |
Starts corroding in humid environments, leading to failures. |
|
Flexibility & Bounce Back |
Highly flexible with excellent rebound, ensures smooth operation. |
Stiff and weakens quickly, leading to inconsistent performance. |
|
Reliability Over Time |
Guaranteed long-term performance with no sudden failures. |
Prone to breakage, requiring frequent replacements. |
|
Market Differentiation |
Exclusive AAS Tech Design, unmatched by standard springs. |
Generic mass-market product, lacks innovation. |
Comparison: AAS Tech Leg Pins vs. Market Leg Pins
| Feature | AAS Tech Leg Pins 🌟 | Normal Leg Pins ❌ |
|---|---|---|
|
Material Composition |
High-Quality Engineering Plastic – Durable, high-strength, and long-lasting. |
Basic Plastic or Low-Grade Metal – Can wear out over time. |
|
Shape Retention Technology |
Maintains original form even under high tension, no bending or breaking. |
Might slightly deform over time, reducing efficiency. |
|
Tension Handling |
Effectively transfers spring tension without losing integrity. |
Holds tension but may loosen over prolonged use. |
|
Durability & Longevity |
3 Years Warranty – Built to last without degradation. |
No warranty, but usually doesn’t crack; however, replacement might be needed due to wear. |
|
Strength & Stability |
Holds everything intact, ensures reliable performance in weaving. |
May loosen slightly over time, affecting overall performance. |
|
Performance Over Time |
Consistent support without failure, ensuring smooth weaving. |
Gradual decline in efficiency, sometimes leading to unnoticed issues. |
Comparison: AAS Flat Healds vs. Market Flat Healds
| Feature | AAS Flat Healds 🌟 | Normal Flat Healds ❌ |
|---|---|---|
|
Warranty |
✅ 3 Years Warranty – Guaranteed durability. |
❌ No warranty or very limited lifespan. |
|
Eye Design |
Dual-Eye Technology → Self-healing performance: Flip the heald to extend lifespan. |
Single eye → Wears out faster, requiring full replacement. |
|
Material Innovation |
Dual-Material Construction → One material for strength, the other for lubrication, reducing wear and friction. |
Single-material → Higher friction, faster wear, and rougher yarn movement. |
|
Yarn Contact & Friction |
S-Shaped Uni-Contact Design → Ensures straight yarn movement, no jumping, minimising friction and breakage. |
Regular twisted eye → Causes yarn to jump, increasing friction and leading to breakage. |
|
Surface Finish |
Matte Finish → Absorbs oil, reducing drag and friction for smoother movement. |
Glossy Finish → No oil absorption, leading to slippage and inconsistent performance. |
|
Aerodynamic Geometry |
Elliptical Body Design → Reduces air resistance, enhancing weaving efficiency. |
Flat and Basic Design → Creates air resistance, slowing down weaving speed. |
|
Advanced Yarn Detection |
ATDT Technology → Dual-color contrast + elliptical design make yarn identification quick & easy. |
No technology for easy identification, increasing setup time and errors. |
|
Thread Protection |
Clean & Precise Eye Design → No sharp edges, preventing damage to delicate yarns. |
Rough & Uneven Finishing → Yarn faces higher tension and risk of cuts. |
|
Weaving Efficiency |
Lower Friction + Less Breakage = Higher Output & Quality 🎯 |
More Friction = More Breakage & Frequent Replacements 💸 |
Comparison: AAS Wire Healds vs. Market Wire Healds
| Feature | AAS Wire Healds 🌟 | Normal Wire Healds ❌ |
|---|---|---|
|
Warranty |
✅ 3 Years Warranty – Guaranteed durability. |
❌ No warranty or very limited lifespan. |
|
Eye Design |
Dual-Eye Technology → Allows using two different yarns at different times (e.g., high denier in one eye, low denier in another). |
Single eye → Fixed for only one type of yarn, limiting flexibility. |
|
Material Innovation |
Dual-Material Construction → One material for strength, the other for lubrication, reducing wear. |
Single-material → Higher friction, faster wear, and rougher yarn movement. |
|
Yarn Contact & Friction |
S-Shaped Uni-Contact Design → Yarn moves straight & smooth, minimising friction and tension imbalance. |
Regular twisted eye → Causes yarn to jump, creating extra friction and increasing breakage risk. |
|
Surface Finish |
Matte Finish → Absorbs oil, reducing drag and friction for smoother movement. |
Glossy Finish → No oil absorption, leading to slippage and inconsistent performance. |
|
Aerodynamic Geometry |
Elliptical & Smooth Edges → Reduces air resistance, enhancing weaving efficiency. |
Flat and Basic Design → Creates air resistance, slowing down weaving speed. |
|
Thread Protection |
Clean & Precise Eye Design → No sharp edges, preventing damage to delicate yarns. |
Rough & Uneven Finishing → Yarn faces higher tension and risk of cuts. |
|
Weaving Efficiency |
Lower Friction + Less Breakage = Higher Output & Quality 🎯 |
More Friction = More Breakage & Frequent Replacements 💸 |